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Proven Jobsite Success Stories

Reference Projects & Jobsite Case Studies

Technical and financial results of residential towers, infrastructure viaducts, mass housing, and precast factories built with SerPlywood polymer formwork.

250,000+ m² Formwork Supplied
60 – 85 Pour Cycles Achieved
70% Average Material Cost Savings
Zero Plaster Plastering Eliminated
Mass Housing & Tunnel Formwork Gaziantep / Hatay, Türkiye
Completed (65 Pours)

Mass Housing & Disaster Reconstruction Project

Client / Contractor: Major Infrastructure & Housing Consortium

Total Formwork Area 48.500 m² 18 mm PP Honeycomb Plastic Plywood
Pour Cycles Reached 65+ Pour Cycles Zero Swelling or Delamination
Financial Savings 72% Formwork Cost Reduction ROI & TCO Advantage

Transitioned from birch plywood to SerPlywood 18 mm PP honeycomb panels across a 40-block residential project. Achieved 65+ pour cycles without swelling or delamination.

Key Engineering Achievements:
  • Zero water absorption during winter rains
  • Cost per pour dropped to $0.45/m²
  • Ceiling plastering completely eliminated

"We used to replace wooden plywood every 6 floors. With SerPlywood, we poured all 40 floors with the same boards and returned them for scrap value at the end."

— Civil Eng. Hakan Y., Chief Jobsite Engineer
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High-Rise Residence Kadıköy, İstanbul, Türkiye
Structural Frame Completed

Aura Towers Twin Skyscraper Residence Complex

Client / Contractor: Private Real Estate Investment & Construction Corp.

Total Formwork Area 32.000 m² 18 mm & 21 mm PP Honeycomb Formwork Board
Pour Cycles Reached 58 Pour Cycles Zero Swelling or Delamination
Financial Savings 68% Formwork & Shoring Amortization Savings ROI & TCO Advantage

28 and 32-story twin towers utilized SerPlywood for shear walls, columns, and flat slabs. Mirror-smooth SB3 fair-faced finish allowed direct finishing plaster without base plastering.

Key Engineering Achievements:
  • Zero plastering costs, floor cycle reduced to 7 days
  • 20% faster crane lifting cycles due to light constant weight
  • Pristine architectural fair-faced concrete

"As an architect, fair-faced concrete quality was non-negotiable. SerPlywood delivered flawless, stain-free surfaces exceeding our expectations."

— Arch. Selin K., Project Coordinator
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Commercial & Mixed-Use Çankaya, Ankara, Türkiye
Completed (62 Pours)

Merkez Plaza Mixed-Use Business & Shopping Center

Client / Contractor: Commercial Real Estate Developer & Main Contractor

Total Formwork Area 24.000 m² 18 mm PP Honeycomb Plastic Plywood
Pour Cycles Reached 62 Pour Cycles Zero Swelling or Delamination
Financial Savings 70% Net Material Cost Savings ROI & TCO Advantage

Wide-span hollow core and ribbed slabs with tall shear walls used SerPlywood. Release agent consumption plummeted by 80%, eliminating odors and oil stains.

Key Engineering Achievements:
  • 80% net savings in formwork oil
  • LEED green building certification credit contribution
  • Zero slurry bleeding between panel joints

"As subcontractors, profitability hinges on reuse cycles. Where wooden plywood eroded margins, SerPlywood brought exceptional profitability."

— Civil Eng. Murat D., General Manager, Formwork Subcontractor
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Infrastructure & Heavy Civil Kocaeli / Sakarya Otoyol Hattı
Field-Tested in Subzero Winter

Highway Viaduct, Bridge & Civil Structures Project

Client / Contractor: Highway & Civil Infrastructure Joint Venture

Total Formwork Area 18.500 m² 21 mm PP Honeycomb Heavy-Duty Board
Pour Cycles Reached 70+ Pour Cycles Zero Swelling or Delamination
Financial Savings 75% Total Lifecycle Cost Advantage ROI & TCO Advantage

Heavy infrastructure abutments and box culverts utilized 21 mm SerPlywood. Withstood -15°C freeze-thaw cycles without brittleness or surface fractures.

Key Engineering Achievements:
  • Maintained elasticity at -15°C subzero conditions
  • Zero deflection under massive hydrostatic pressure
  • Tie-rod holes easily repaired on site with hot air welding

"Under winter frost, wooden plywood used to freeze and crack. SerPlywood lay in snow for months without absorbing a single drop of water."

— Civil Eng. Cemal E., Infrastructure Site Director
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Precast & Industrial Plant Bursa, Türkiye
Plant Record 85+ Pours Achieved

Marmara Precast & Prefabricated Structural Element Plant

Client / Contractor: Industrial Precast & Structural Elements Corp.

Total Formwork Area 12.000 m² 18 mm & 21 mm PP Honeycomb Formwork Board
Pour Cycles Reached 85+ Pour Cycles Zero Swelling or Delamination
Financial Savings 82% In-Plant Formwork Cost Savings ROI & TCO Advantage

Controlled precast plant production lines deployed SerPlywood, speeding demolding cycles by 40% with mirror-like architectural surface finish.

Key Engineering Achievements:
  • Record 85+ pours achieved indoors
  • Full resistance to 60°C accelerated steam curing
  • 40% faster demolding boosts daily factory throughput

"Our steam curing ovens destroyed plywood in 4 days. SerPlywood has been running in the same mold for 6 months without visible surface wear."

— Ahmet T., Precast Plant Manager
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European Export & Logistics Bükreş, Romanya (İhracat)
International Cross-Border Delivery

Bucharest Mega Logistics & Distribution Park

Client / Contractor: European General Contractor Group (CPT Delivery)

Total Formwork Area 22.000 m² 18 mm PP Honeycomb Plastic Plywood (Mega Truck)
Pour Cycles Reached 60 Pour Cycles Zero Swelling or Delamination
Financial Savings 70% Euro-Denominated Budget Savings ROI & TCO Advantage

Direct Mega-Truck CPT delivery within 72 hours from Istanbul plant to Bucharest jobsite. Completed 60 pours of heavy industrial flooring and high shear walls.

Key Engineering Achievements:
  • 72-hour direct cross-border bonded delivery
  • 70% Euro-denominated formwork budget savings
  • Certified compliance with European EN 13986 and CE

"Importing SerPlywood from Turkey delivered massive cost savings and superior quality compared to local European plywood suppliers. Exemplary logistics support."

— Radu Popescu, Project Procurement Director
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